🏁 Uses of the ASV F4 Quad ATV Lever Set PRO PACK
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Control Enhancement
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Provides improved clutch and brake control for Yamaha Banshee 350 riders.
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Long levers offer better leverage and feel, ideal for aggressive riding or racing.
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Durability Upgrade
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Designed to resist breaking during crashes or rollovers thanks to the pivoting design.
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Replaces stock levers with stronger, more reliable components.
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Customization and Ergonomics
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Features on-the-fly micro-adjustments, allowing riders to customize reach without tools.
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Suited for riders of all hand sizes and riding styles.
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Performance Use
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Ideal for ATV motocross, trail riding, dune riding, and freestyle riding.
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Maintains performance under heavy braking and clutch use.
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Maintenance and Longevity
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Easily replaceable and designed for low maintenance, even in harsh riding environments.
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⚙️ Key Properties
| Property | Description |
|---|---|
| Material | Forged 6061 T6 aluminum |
| Design | Pivoting lever folds forward on impact |
| Finish | Black anodized for corrosion resistance |
| Adjustability | Micro-dial reach adjuster (no tools required) |
| Compatibility | Fits OEM Yamaha Banshee 350 perches (1987–2006) |
| Length | Long levers for enhanced grip and control |
| Durability | Tested for high-impact resistance |
| Includes | PRO PACK with mounting hardware and dust covers |
🏭 Manufacturing Process
1. Material Selection
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ASV uses 6061 T6 aerospace-grade aluminum for its optimal strength-to-weight ratio, durability, and corrosion resistance.
2. Forging
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The levers are cold forged rather than cast or CNC-milled. This process aligns the metal’s grain structure for increased tensile strength and durability, especially important for off-road impacts.
3. Machining
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Precision CNC machining is used for critical areas like the pivot point, adjustment dial housing, and mounting slots to ensure a perfect fit with factory Yamaha controls.
4. Pivot System Integration
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A specially engineered pivot mechanism is installed, allowing the levers to fold forward in a crash to prevent breakage. This system includes a return spring and hardware for consistent action and resilience.
5. Anodizing
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The levers are anodized in black for a sleek look and to enhance surface hardness and resistance to wear and oxidation.
6. Assembly and Quality Control
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Each lever is assembled with the micro-adjustment dial, pivot hardware, and tested for functionality, spring action, and tolerance.
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The PRO PACK is then completed with dust covers, mounting bolts, and instructions.
Would you like this formatted for a technical data sheet or user manual as well? I can also help create comparison charts or visual guides.
🔧 How to Use the ASV F4 PRO PACK Long Lever Set – Yamaha Banshee 350 (1987–2006)
The ASV F4 Lever Set PRO PACK is designed to enhance your control, comfort, and durability when riding your Yamaha Banshee. This includes both clutch and brake levers, and features a pivoting unbreakable design and on-the-fly adjustable reach.
✅ Installation Instructions:
📌 What You Need:
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Basic hand tools (Allen keys, sockets, or wrenches)
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Thread locker (optional, for added security)
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Clean workspace
🛠️ Step-by-Step Installation:
1. Remove Stock Levers
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Begin by removing the stock clutch and brake levers.
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Use the appropriate tools to loosen and remove the pivot bolts and disconnect the clutch cable and brake linkage.
2. Prepare the New Levers
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Unbox the ASV F4 PRO PACK and identify the clutch lever, brake lever, and included hardware (dust covers, pivot bolts, adjustment dial).
3. Install the Clutch Lever
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Attach the clutch cable to the ASV lever’s perch slot.
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Align the lever in the clutch perch and insert the pivot bolt.
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Tighten securely, ensuring the lever pivots freely.
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Adjust the reach using the micro-adjustment dial for optimal finger positioning.
4. Install the Brake Lever
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Align the brake lever into the master cylinder perch.
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Insert the pivot bolt and secure it.
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Make sure the brake engages properly.
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Adjust lever reach as needed using the dial.
🎯 Using the Levers:
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Micro-Adjust on the Fly
Twist the built-in adjustment dial to fine-tune the distance between the lever and handlebar—great for different glove sizes or terrain conditions. -
Pivot Protection
During a crash or tip-over, the lever folds forward instead of breaking, thanks to ASV’s patented pivot design. After impact, it automatically returns to position. -
Smooth, Consistent Feel
Enjoy a smoother clutch pull and more responsive braking, especially in aggressive off-road or motocross riding.
⚠️ Pro Tips:
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Periodically check bolts for tightness.
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Lubricate pivot points if needed.
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Replace dust covers if they show signs of wear.
With the ASV F4 Long Lever Set, you get professional-grade control, enhanced comfort, and peace of mind knowing your levers are built to last—no matter how hard you ride.
Let me know if you’d like this turned into a downloadable installation PDF or a printable quick-start guide!
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