Yamaha banshee ATV 350 Awesome Billet Aluminum kick Starter fits all years
Awesome Billet Aluminum Kick Starter, designed to fit all Yamaha Banshee models (all years). Precision-machined from high-quality billet aluminum, this kick starter not only adds rugged strength and reliability but also a sleek, custom look that stands out.
Whether you’re restoring a classic Banshee or upgrading for performance, this kick starter is built to handle aggressive riding while delivering consistent and smooth starts. Its lightweight design reduces unnecessary weight while enhancing durability over stock components.
✅ Uses of the Billet Aluminum Kick Starter (Yamaha Banshee 350)
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Primary Function:
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Replaces the OEM kick starter to manually start the Yamaha Banshee 350 ATV engine.
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Performance Upgrade:
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Enhances durability and resistance to wear, especially during high-stress, off-road use.
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Aesthetic Enhancement:
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Adds a sleek, custom-machined look that complements the aggressive styling of the Banshee.
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Racing & Trail Use:
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Ideal for competitive ATV racing or rugged trail riding where high performance and reliability are critical.
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🛠️ Properties of the Billet Aluminum Kick Starter
Property | Description |
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Material | 6061-T6 Billet Aluminum (or similar high-grade alloy) |
Strength | Excellent tensile strength and resistance to bending or breaking under stress |
Corrosion Resistance | Naturally resistant to rust and corrosion – ideal for outdoor and off-road environments |
Weight | Lightweight – reduces overall weight compared to steel components |
Surface Finish | Typically anodized or polished for enhanced aesthetics and protection |
Fitment | Precision-fit to all Yamaha Banshee 350 models (1987–2006) |
Durability | Long-lasting under extreme conditions (heat, mud, vibration) |
⚙️ Manufacturing Process of Billet Aluminum Kick Starter
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Material Selection:
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Starts with a solid block (billet) of high-grade 6061-T6 aluminum, known for its balance of strength, weight, and corrosion resistance.
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CNC Machining:
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The billet is placed into a CNC (Computer Numerical Control) machine, where it’s milled into the exact shape using precise, computer-guided tools.
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This process ensures high tolerances and consistent quality, with every angle and surface perfectly measured.
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Surface Treatment:
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After machining, the kick starter undergoes deburring and smoothing to remove sharp edges or machining marks.
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Most are anodized (or powder-coated) to improve corrosion resistance and give a clean, high-end finish.
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Quality Control & Fitment Test:
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Each unit is tested for fit and functionality on an actual Yamaha Banshee engine mount to ensure flawless compatibility.
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Visual inspections and dimensional checks are done to meet quality standards.
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Packaging:
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Carefully packaged with protective material to avoid damage during shipping, and often includes hardware or installation instructions.
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📦 Summary for Listings or Technical Pages:
Product Name: Yamaha Banshee 350 Billet Aluminum Kick Starter
Fitment: All Yamaha Banshee models (1987–2006)
Material: 6061-T6 Billet Aluminum
Process: CNC-Machined, Anodized Finish
Purpose: High-strength, corrosion-resistant upgrade to OEM kick starter
Use Case: Performance riding, racing, or custom ATV builds
🏁 How to Use the Yamaha Banshee 350 Billet Aluminum Kick Starter
✅ Before You Start:
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Make sure your ATV is in neutral gear.
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Ensure the kick starter is properly installed and securely fastened.
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Check that the engine is cool if you’re starting it for the first time that day.
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Stand on stable ground or use a kickstand if necessary.
🔧 Step-by-Step Use Instructions:
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Fold Out the Kick Starter Arm:
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Grip the aluminum kick starter arm and swing it outward until it locks into the extended position.
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Position Yourself Safely:
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Stand firmly on the left side of the ATV.
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Place your foot securely on the kick starter lever.
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Engage the Kick Starter:
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With a smooth and firm motion, press the kick starter downward using your foot.
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Use your body weight for a powerful and consistent kick.
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You may need to repeat this step 1–3 times depending on the engine condition and temperature.
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Engine Starts:
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Once the engine starts, release your foot from the lever.
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Allow the kick starter to return to its resting position slowly and smoothly.
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Fold It Back In:
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Push the lever back into its folded and locked position to avoid contact while riding.
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🛑 Tips & Warnings:
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Do not kick aggressively or forcefully if resistance is too high — you might flood the engine or damage the lever.
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If engine fails to start after several kicks, check fuel supply, spark plug, or carburetor.
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Always ensure the kick starter is clean and free of debris before use to prevent slippage.
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Avoid starting the ATV while in gear to prevent unintended movement.
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