Chariot Yamaha Banshee 2 into 1 Intake Kit 36-41carb cable not included

Chariot 2 into 1 Intake Kit, designed for carb sizes ranging from 36mm to 41mm. Built for serious riders and racers, this intake kit merges two cylinders into a single high-velocity intake path, delivering smoother airflow, increased throttle response, and optimized fuel delivery.

Crafted from premium materials and engineered for a precise fit, the Chariot 2 into 1 intake system is a must-have upgrade for riders looking to simplify tuning while maximizing horsepower and torque. Ideal for drag racing, dune riding, or high-performance builds, this intake kit helps your Banshee breathe better and run stronger

✅ Uses:

The Chariot Yamaha Banshee 2 into 1 Intake Kit is engineered to enhance performance by streamlining airflow into a single carburetor. It is commonly used for:

• 🔧 High-Performance Upgrades: Ideal for riders upgrading to larger single carbs (36mm–41mm) to achieve more horsepower and torque.

• 🏁 Drag Racing Applications: Simplifies tuning and airflow management for consistent power delivery on the track.

• 🌄 Dune & Trail Riding: Improves throttle response and acceleration across variable terrain.

• 🔄 Engine Simplification: Replaces dual-carb setups with a single intake system, making tuning and maintenance easier.

• 🔩 Big Bore or Modified Engines: Perfect for engines running high-compression heads, stroker cranks, or larger displacement kits.

⚙️ Properties:

The Chariot 2 into 1 Intake Kit is built for durability and performance. Key properties include:

• 🧱 Precision-CNC Machined Construction: Made from high-quality billet aluminum for maximum strength and longevity.

• 🌬️ High-Flow Design: Smooth internal runners reduce turbulence and improve air/fuel mixture for more efficient combustion.

• 🔧 Wide Carb Compatibility: Supports carb sizes from 36mm to 41mm, giving you flexibility in carburetor selection.

• ⚖️ Lightweight & Durable: Aluminum build keeps the intake lightweight while withstanding high engine temperatures and vibration.

• 🛠️ Bolt-On Installation: Designed for easy installation with minimal modification required (throttle cable not included).

• 📈 Improved Throttle Response & Power Curve: Especially effective in mid to high RPM ranges, where airflow efficiency matters most.

🔎 Summary:

The Chariot Yamaha Banshee 2 into 1 Intake Kit is a performance-focused solution for riders looking to simplify their intake system while gaining measurable power and responsiveness. Whether for the drag strip, dunes, or performance builds, this intake kit is a trusted choice for maximizing the potential of your Banshee engine.

🏭 Manufacturing Process of the Chariot Yamaha Banshee 2 into 1 Intake Kit

Chariot is known for precision-machined, race-quality ATV parts, and the 2 into 1 Intake Kit is no exception. Here’s how it’s typically manufactured:

1. Material Selection

• 6061-T6 Aircraft-Grade Aluminum is selected for its high strength, lightweight nature, and excellent heat resistance, ideal for high-performance engine components.

2. CNC Machining

• The intake body is carved from a solid billet aluminum block using CNC (Computer Numerical Control) machining.

• This process ensures high dimensional accuracy, smooth airflow paths, and consistent fitment with every unit.

3. Port Shaping & Internal Polishing

• The internal air passages are shaped and often smoothed or polished to reduce turbulence and promote optimal air/fuel mixture flow.

• Smooth intake runners help maintain consistent velocity and prevent air separation.

4. Carburetor Flange Machining

• The flange that connects to the carburetor is precisely cut to support 36mm to 41mm carburetors, allowing flexibility for users with different performance setups.

5. Quality Control

• Each intake undergoes inspection for surface finish, port alignment, and dimensional consistency.

• Threaded bolt holes and mating surfaces are verified to ensure a perfect bolt-on fit for Yamaha Banshee models.

6. Optional Coating or Finish

• Depending on the version, the intake may receive a protective anodized or raw polished finish to resist corrosion and enhance appearance.

🛠️ How to Use the Chariot Yamaha Banshee 2 into 1 Intake Kit

Installation & Setup Guide:

Tools Needed:

• Socket wrench set

• Carburetor (36mm–41mm, not included)

• New gaskets or sealant

• Intake boot or coupler

• Throttle cable (compatible with your carb)

• Screwdriver or hex key (depending on your hardware)

1. Remove the Stock Dual-Carb Setup

• Disconnect the fuel lines, throttle cable, and electrical connections (if any).

• Unbolt the stock intake manifold and remove both stock carbs.

• Clean the intake ports and surrounding areas on the engine.

2. Install the Chariot 2 into 1 Intake Manifold

• Place new gaskets or apply a thin bead of high-temp sealant to the engine intake ports.

• Bolt the Chariot intake manifold to the cylinder intake ports using the provided hardware.

• Make sure all bolts are tightened evenly to avoid air leaks.

3. Mount the Carburetor

• Attach your chosen 36mm to 41mm carburetor to the intake using a secure rubber boot or clamp.

• Ensure a tight, leak-free connection between the carb and the intake.

4. Connect Fuel and Throttle Systems

• Reconnect fuel lines to the carb.

• Install a new throttle cable (not included with the kit) that fits the carburetor’s throttle arm or slide.

• Make sure the throttle opens and closes smoothly with no binding.

5. Final Checks and Tuning

• Double-check all bolts and connections.

• Start the engine and tune the carburetor for optimal air/fuel mixture.

• Inspect for air leaks, unusual idle behavior, or fuel delivery issues.

⚠️ Pro Tips:

• Always re-jet your carb when switching intake configurations to avoid running lean.

• A larger single carb often requires more precise tuning but offers better high-end power.

• Use a high-quality air filter to protect your engine and maintain proper airflow.