yamaha blaster aluminum air box airbox intake cfm performance
Upgrade your Yamaha Blaster’s intake system with the CFM Performance Aluminum Air Box Airbox, built for riders who demand better airflow, more power, and lasting durability. Made from high-quality aluminum, this aftermarket airbox is a direct replacement for the stock plastic unit, offering increased airflow and improved engine performance.
Designed specifically for the Yamaha Blaster 200, this airbox is lightweight yet rugged enough for aggressive off-road use. Its sleek aluminum construction resists heat and corrosion, while the precision welds and design ensure a perfect fit with most aftermarket filters and intake setups. Whether you’re racing, dune riding, or trail cruising, the CFM Performance airbox delivers consistent, high-performance results.
Key Features:
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Fits all years of Yamaha Blaster 200
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CNC-cut and TIG-welded aluminum construction
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Designed for high-flow intake performance
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Compatible with aftermarket air filters
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Corrosion-resistant, heat-resistant finish
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Lightweight and easy to install
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Manufactured by CFM Performance in the USA
Take your Yamaha Blaster to the next level with this premium aluminum airbox upgrade from CFM Performance—where durability meets performance.
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✅ Uses of the Yamaha Blaster Aluminum Air Box (CFM Performance):
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Improves Engine Airflow:
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Designed to maximize air intake efficiency, leading to better combustion and increased horsepower.
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Enhances Throttle Response:
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The improved airflow translates to quicker throttle reaction and smoother acceleration—ideal for performance riding.
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Supports Aftermarket Filters:
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Compatible with a variety of high-flow filters for racers and trail riders alike.
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Ideal for Harsh Conditions:
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Offers superior resistance to dirt, water, and debris—perfect for dunes, mud, and trail riding.
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Durable Replacement for OEM:
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Replaces the stock plastic airbox with a much more durable, heat-resistant aluminum unit.
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🧪 Key Properties of the Aluminum Air Box (CFM Performance):
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Material: Aircraft-grade 5052 aluminum – known for corrosion resistance and excellent formability
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Weight: Lightweight construction minimizes added mass to maintain handling and balance
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Finish: Typically powder-coated or raw brushed aluminum for corrosion resistance and aesthetics
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Thermal Resistance: Withstands high under-seat engine temperatures without warping or degrading
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Structural Integrity: Rigid aluminum body eliminates flex and cracks that are common in plastic OEM boxes
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Made in the USA: Precision craftsmanship by CFM Performance, a reputable name in ATV performance parts
⚙️ Manufacturing Process of the CFM Performance Aluminum Air Box:
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Material Selection:
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Starts with premium 5052-H32 aluminum sheet—chosen for its strength, corrosion resistance, and light weight.
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CNC Laser Cutting:
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The aluminum sheets are CNC laser-cut to exact templates, ensuring precise fitment and component consistency.
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Brake Forming (Bending):
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Sheets are bent into form using CNC press brakes, shaping the airbox to perfectly match the Yamaha Blaster chassis.
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TIG Welding:
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Expert TIG welders assemble the panels, producing strong, clean welds that are durable and visually appealing.
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Surface Finishing:
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The airbox is finished with a black powder coat, clear anodize, or left raw (depending on model or buyer preference). This enhances corrosion resistance and appearance.
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Fitment Testing & Quality Control:
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Each unit is test-fitted to ensure proper alignment with the Yamaha Blaster’s intake system.
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Units are inspected for weld quality, dimensions, and airflow compatibility with popular filter brands.
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📦 Optional Add-ons or Compatibility:
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Compatible with Uni, K&N, and other performance filters
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Often used in conjunction with aftermarket carbs or jetting kits for full performance optimization
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May include pre-fitted mounting tabs or brackets for direct installation
Would you like this written as a printable spec sheet, or perhaps turned into a marketing flyer or install guide with diagrams? I can help format it accordingly!
🛠️ How to Use / Install the Yamaha Blaster Aluminum Air Box Airbox Intake (CFM Performance)
🔧 Installation Instructions:
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Preparation:
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Ensure the Yamaha Blaster is turned off and cooled down.
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Place the ATV on a flat, stable surface.
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Remove the seat and side panels for access to the intake area.
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Remove Stock Air Box:
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Disconnect the intake boot from the carburetor.
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Remove the stock plastic airbox, filter, and mounting hardware.
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Clean the surrounding area to remove any dust or debris.
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Install the CFM Performance Aluminum Air Box:
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Position the new aluminum airbox into the frame where the OEM box was located.
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Align the mounting points and secure it using the included or OEM bolts.
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Attach Intake Components:
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Connect the intake boot from the airbox to the carburetor.
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Install your preferred high-flow air filter (e.g., Uni or K&N) to the airbox intake port.
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Ensure all clamps and couplers are tight and secure to avoid air leaks.
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Final Assembly:
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Reattach the side panels and seat.
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Double-check all bolts, clamps, and fittings.
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Optionally, check for proper airflow by briefly starting the engine and inspecting for leaks or abnormal sounds.
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✅ Post-Installation Tips:
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Re-Jetting: If you’re significantly increasing airflow, consider re-jetting the carburetor to match the new intake setup.
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Regular Maintenance: Clean the air filter frequently, especially after riding in dusty or muddy conditions.
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Inspection: Periodically check for signs of vibration, loose bolts, or filter wear.














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